Image-based finite element modeling of air flow and thermal transport in Al-fiber-sintered porous materials

Abstract

In this study, the pressure drop and heat transfer in a heat-transfer tube filled with a sintered porous medium comprising Al fibers were investigated using computational fluid dynamics (CFD) simulations. We reconstructed the sintered fibrous porous structure and generated a computational mesh using X-ray computed tomography data, and the simulated pressure drop and heat transfer agreed well with those reported by Enoki et al. [2021]. The differences in both the form coefficient and the permeability between two different samples can be explained from the differences in both the specific solid surface area and the porosity. Further, the CFD simulations indicated that thermal conduction of the Al solid phase enhanced the heat exchange between the air and Al fibers. To examine the effect of solid-phase thermal conduction, we generated a model of a heat-transfer tube having an ideal wire mesh structure, in which we introduced the interfacial thermal conductivity between Al fibers and the inner tube wall as additional factors. We also performed CFD simulations with four different shell-region thicknesses and found that even a very narrow gap of 5 to 10 μm heavily affected the heat-exchange performance because of the low thermal conductivity of the shell region.