Ignition of a cloud of dry powder using super brush discharges

Abstract

Ignition of a cloud of dry powder is a major concern in the field of industrial process safety. The different types of discharges are already defined (spark discharges, brush discharges, propagating discharges, cone discharges, corona discharges) such as their ignition properties in a gas or a dust atmosphere. For example, it is known that a classic brush discharge cannot ignite a cloud of dry flammable dust [6,13]. Glor and Schwenzfeuer performed direct ignition tests using brush discharges and defined that even if the energy released by this kind of discharge equaled the one of a spark, the power released by the brush discharge is too low to trigger an ignition.However, some doubts remained for super brush discharges. A brush discharge as a super brush discharge occurs between a charged insulating object and a conductive electrode. The main difference lies in the surface charge density reached on the insulator that is much higher for a super brush discharge than for a brush discharge. A high charge density can be reached for example using pipes of polyethylene individually charged by tribo-charging piled one above another. Such a configuration was evocated by Lüttgens [12] and tested by Larsen [11] who performed direct ignition tests in oxygen enriched atmospheres.This study is relevant with the actual safety problems since pharmaceutical and chemical powders are well known to generate electrostatic charges during their transport or handling and since the same configuration of independent polyethylene fibers can be found in flexible bulk containers that are one of the most common solutions to package this kind of powder.This paper presents the experimental set-up and the results of direct ignition tests performed with a polyethylene wax whose MIE is lower than 1 mJ at ambient conditions. The electric field reached at 1 m and the charge transfer were also registered and are described. Finally, numerical simulations are carried out to define the original surface charge density in order to help to understand the phenomenology of this discharge and its frequency of occurrence in industry.