Abstract

As a critical component of the railway vehicle, underframe equipment has a great influence on the ride comfort of railway vehicles due to their big mass and active vibration. Therefore, study on the relationship between suspension parameters of underframe equipment and the modal frequency of carbody is extremely crucial for controlling the ride quality of railway vehicles. In this paper, a finite element model of the carbody was developed to investigate the effects of the suspension location, the mass of the suspension equipment, and the suspension frequency on the mode of the carbody. Then, the matching relationship between the suspension parameters and the modal frequency of the carbody was studied through the transfer function. In addition, roller rig tests were performed to verify the numerical simulation model of the carbody. The results show that the suspension parameters of the underframe equipment have a great influence on the mode of the carbody, especially for the frequency of the first bending mode. To improve the frequency of carbody high-frequency bending and reduce energy transfer, equipment with a large mass should be suspended toward the middle of the carbody. The weight of the equipment strongly affects the first bending frequency and energy transfer of the carbody. The frequency of heavy suspended equipment should be sufficiently low to increase the transmissibility of high frequencies and improve the vibration characteristics of the carbody. Although the bending frequency of the carbody can be improved effectively by increasing the suspension stiffness of the suspension equipment, in order to reduce carbody vibration effectively, the suspension frequency of the equipment should be slightly lower than the carbody bending frequency.

Highlights

  • In modern railway operations, lightweight car bodies are vital to improving average train speeds

  • To improve the frequency of carbody high-frequency bending and reduce energy transfer, equipment with a large mass should be suspended toward the middle of the carbody

  • The frequency of heavy suspended equipment should be sufficiently low to increase the transmissibility of high frequencies and improve the vibration characteristics of the carbody

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Summary

Introduction

Lightweight car bodies are vital to improving average train speeds. Lowering the carbody weight reduces the stiffness of the structure, and increases accelerations within the vehicle system This may have a negative impact on ride comfort [1, 2]. Kang and Zeng [12] proposed a rigid coupling of the nonlinear system dynamics model They discussed the vibration character of suspension equipment and studied the matching relation between the carbody modal frequency and suspension parameters, determining the optimal suspension location from the dynamic response of the underframe equipment. The carbody, wheelset, and frame have been considered as elastomers to analyze the modal frequency of a 270 km/h high-speed EMU [15], and to compare the stiffness matching conditions of the whole vehicle. Research has shown that elastic suspension effectively reduces the elastic vibration, changing the modal frequency of the carbody.

Modal analysis
Modal test method for a carbody
Comparison between simulation and test
Relationship between suspension parameters and carbody modes
14 Vertical bending
Dynamic rigid–flexible coupled theory and modeling
Analysis of vibration response
Findings
Conclusions
Full Text
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