Abstract

The blade tip timing (BTT) technique has been widely used in rotation machinery for non-contact blade vibration measurements. As BTT data is under-sampled, it requires complicated algorithms to reconstruct vibration parameters. Before reconstructing the vibration parameters, the right data segment should first be extracted from the massive volumes of BTT data that include noise from blade vibration events. This step requires manual intervention, is highly dependent on the skill of the operator, and has also made it difficult to automate BTT technique applications. This article proposes an included angle distribution (IAD) correlation method between adjacent revolutions to identify blade vibration events automatically in real time. All included angles of the rotor between any two adjacent blades were accurately detected by only one fiber optical tip timing sensor. Three formulas for calculating IAD correlation were then proposed to identify three types of blade vibration events: the blades’ overall vibrations, vibration of the adjacent two blades, and vibration of a specific blade. Further, the IAD correlation method was optimized in the calculating process to reduce computation load when identifying every blade’s vibration events. The presented IAD correlation method could be used for embedded, real-time, and automatic processing applications. Experimental results showed that the proposed method could identify all vibration events in rotating blades, even small events which may be wrongly identified by skillful operators.

Highlights

  • It is important to measure the vibration amplitude of rotating blades in rotational machinery in real-time, which reflects the stress induced in the blades

  • The blade tip timing (BTT) technique, using non-intrusive probes mounted on the engine casing to sense the “arrival time” of passing blades, has become one of the most widely used methods for non-contact blade vibration measurements [1,2,3,4,5]

  • This paper proposes the use of one tip timing sensor, in particular a fiber optical tip timing sensor, to identify blade vibration events in a BTT system

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Summary

Introduction

It is important to measure the vibration amplitude of rotating blades in rotational machinery in real-time, which reflects the stress induced in the blades. The blade tip timing (BTT) technique, using non-intrusive probes mounted on the engine casing to sense the “arrival time” of passing blades, has become one of the most widely used methods for non-contact blade vibration measurements [1,2,3,4,5]. The BTT technique has advantages over conventional strain gauge stress measuring methods, such as its non-intrusive nature and capability for being used for long-term monitoring. Different BTT data analysis methods for reconstructing vibration parameters have been provided over the past decades [7,8,9,10,11,12,13,14,15]

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