Abstract

In continuous fiber-reinforced thermoplastics, the macroscopic failure mode in transverse long-term failure is dominated by a brittle crack-growth mechanism. Neat thermoplastic matrices, on the other hand, generally display also a plasticity-controlled mechanism in long-term loading at elevated stress levels and/or temperature. This failure mechanism requires a different approach to lifetime prediction than crack growth; hence, it is important to identify it in the long-term performance of composites. In this study, we demonstrate the presence of the plasticity-controlled failure mechanism in long-term failure of transversely loaded unidirectional (UD) thermoplastic composites made of glass/iPP, carbon/PEEK and carbon/PEKK. The main method used is to compare the lifetime in cyclic loading to that in static loading at the same level of maximum stress, where an increase in lifetime is characteristic for plasticity controlled failure, and, vice versa, a decrease is indicative for fatigue crack growth. In addition, the applicability of a lifetime prediction method common to plasticity-controlled failure of neat thermoplastics is evaluated for the composites investigated. The results of this study indicate that the plasticity-controlled failure was present in composites, although the extent to which the effects are present varied depending on the materials investigated. Glass/iPP showed the most explicit evidence of the plasticity-controlled failure over the entire load range experimentally covered. Its long-term failure was delayed with a decrease in the stress ratio and lifetime was predicted well using the principles of plasticity-controlled failure.

Highlights

  • Thermoplastic composites are often used in engineering applications where they need to satisfy long lifetime requirements under creep and fatigue loading

  • First, the applicability of the lifetime prediction method for the plasticity-controlled failure of neat thermoplastics to the composites will be discussed. This will require a comparison of the short- and long-term behavior of the composites

  • In the “Background” section, we introduced a lifetime prediction methodology for plasticity-controlled failure which was based on identical yield conditions in constant-strain-rate and creep tests

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Summary

Introduction

Thermoplastic composites are often used in engineering applications where they need to satisfy long lifetime requirements under creep and fatigue loading. Lifetime prediction methods can be used that are based on time-temperature superposition, time-stress superposition, and rate theory, where temperature and/or stress are used to accelerate the failure.[3,4,5] In long-term cyclic loading, the estimation of the lifetime of composite laminates is a little more challenging. Where e_ 0 is a rate factor, DU is the activation energy of the molecular relaxation mechanism, và is the activation volume, T is the absolute temperature, k is the Boltzmann’s constant and R is the universal gas constant. Equation (1) accounts for multiple factors that affect the development of the plastic flow rate. The Arrhenius term and the sine hyperbolic part cover the temperature and stress dependence of the plastic flow rate, respectively. Equation (1) can be rearranged to obtain the stress r at yield in a constant-strain-rate test in terms of the applied strain rate e_ :

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