Abstract

Journal bearings play an important role on many rotating machines placed on industrial environments, especially in steam turbines of thermoelectric power plants. Babbitt damage (BD) and excessive clearance (C) are usual faults of steam turbine journal bearings. This paper is focused on achieving an effective identification of these faults through an intelligent recognition approach. The work was carried out through the processing of real data obtained from an industrial environment. In this work, a feature selection procedure was applied in order to choose the features more suitable to identify the faults. This feature selection procedure was performed through the computation of typical testors, which allows working with both quantitative and qualitative features. The classification tasks were carried out by using Nearest Neighbors, Voting Algorithm, Naïve Associative Classifier and Assisted Classification for Imbalance Data techniques. Several performance measures were computed and used in order to assess the classification effectiveness. The achieved results (e.g., six performance measures were above 0.998) showed the convenience of applying pattern recognition techniques to the automatic identification of BD and C.

Highlights

  • Many rotating machine failures are related to bearing faults [1,2,3,4,5]

  • Journal bearings (JB) are usually found in heavy industries that include large rotating machines, whose early fault identification can yield a favorable impact on plant availability [6,7,8,9]

  • The aim of this research is to identify automatically the Babbitt damage (BD) and C in cylindrical journal bearings (CJB) through data taken from real industrial environments

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Summary

Introduction

Many rotating machine failures are related to bearing faults [1,2,3,4,5]. If the clearance is out of bounds, mechanical instabilities in the shaft rotation, such as oil whirl, oil whip, looseness, or journal-tobearing contact can arise [10, 11]. Mechanical stress due to these instabilities can cause damage on the bearing babbitt surface, particularity, the oil whip is an unsafe operation that may cause severe damage on the machine [9,10,11]. Journal bearings are inspected during the maintenance process by a clearance measuring procedure, as well as an accurate examination of the babbitt surface; if a high-level damage occurs a re-babbitting procedure will be necessary. Babbitt damage (BD) and excessive clearance (C) have been widely addressed in several researches [9,10,11,12,13]

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