Abstract

NdFeB permanent magnet scrap is regarded as an important secondary resource which contains rare earth elements (REEs) such as Nd, Pr and Dy. Recovering these valuable REEs from the NdFeB permanent magnet scrap not only increases economic potential, but it also helps to reduce problems relating to disposal and the environment. Hydrometallurgical routes are considered to be the primary choice for recovering the REEs because of higher REEs recovery and its application to all types of magnet compositions. In this paper, the authors firstly reviewed the chemical and physical properties of NdFeB permanent magnet scrap, and then carried out an in-depth discussion on a variety of hydrometallurgical processes for recovering REEs from the NdFeB permanent magnet scrap. The methods mainly included selective leaching or complete leaching processes followed by precipitation, solvent extraction or ionic liquids extraction processes. Particular attention is devoted to the specific technical challenge that emerges in the hydrometallurgical recovery of REEs from NdFeB permanent magnet scrap and to the corresponding potential measures for improving REEs recovery by promoting the processing efficiency. This summarized review will be useful for researchers who are developing processes for recovering REEs from NdFeB permanent magnet scrap.

Highlights

  • NdFeB magnets are considered as the strongest permanent magnets with the highest energy product BHmax (200–440 kJ/m3 ) of all permanent magnets [1]

  • NdFeB permanent magnet scrap is an important secondary resource that contains a number of valuable rare earth elements (REEs)

  • A variety of leaching technologies have been developed for REEs recovery depending upon their mineralogy, REEs occurrence and engineering feasibility

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Summary

Introduction

NdFeB magnets are considered as the strongest permanent magnets with the highest energy product BHmax (200–440 kJ/m3 ) of all permanent magnets [1]. They are widely used in wind turbines, hybrid electric vehicles, hydro-electric turbine generators, etc. Depending on the application field of NdFeB magnets, they have different life cycles and weight. The life cycles of NdFeB magnets range from 2–3 years for consumer electronics to 20–30 years in wind turbines. Solvent of the greatest challenges in the recycling of REEs [97,98]. Extraction can be an effective method for separating and extracting individualindividual metal or obtaining solvent extraction can be an effective method for separating and extracting metal or mixed solutions compounds

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