Abstract

A novel low-temperature chemical vapour deposition (CVD) process has been developed by using hydrogen-atom reactions with metal compounds to produce copper thin films for ULSI applications. High-purity copper films, with low resistivity, good step coverage and strong adhesion to various substrates were obtained by using hydrogen-atom assisted CVD with CuCl at 200 °C, and with β-diketonate copper (II) complexes Cu(fod) 2 and Cu(hfa) 2 at 100–150 °C. Gas-phase Cu atoms (10 10–10 11 cm −3) and concentration as a function of time were measured in-situ by atomic absorption spectroscopy during deposition. The diatomic molecule CuF was measured by atomic emission spectroscopy using oxygen-atom reactions with β-diketonate copper (II) complexes Cu(fod) 2 and Cu(hfa) 2. Thermodynamic calculations of enthalpy, ΔH 0 showed that these reactions were exothermic and spontaneous at room temperature. The spectroscopy measurements of Cu atoms and CuF diatomic molecules in the reaction were studied as a means to develop insight into the gas-phase reaction. The reaction mechanisms were evaluated on the basis of atomic absorption spectroscopy measurements.

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