Abstract

In this paper, phase transitions and microstructure evolution in titanium Ti-6Al-4V alloy parts produced by electron beam melting (EBM) under hydrogenation was investigated. Hydrogenation was carried out at the temperature of 650 °C to the absolute hydrogen concentrations in the samples of 0.29, 0.58, and 0.90 wt. %. Comparative analysis of microstructure changes in Ti-6Al-4V alloy parts was performed using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD). Furthermore, in-situ XRD was used to investigate the phase transitions in the samples during hydrogenation. The structure of Ti-6Al-4V parts produced by EBM is represented by the α phase plates with the transverse length of 0.2 μm, the β phase both in the form of plates and globular grains, and metastable α″ and ω phases. Hydrogenation to the concentration of 0.29 wt. % leads to the formation of intermetallic Ti3Al phase. The dimensions of intermetallic Ti3Al plates and their volume fraction increase significantly with hydrogen concentration up to 0.58 wt. % along with precipitation of nano-sized crystals of titanium δ hydrides. Individual Ti3Al plates decay into nanocrystals with increasing hydrogen concentration up to 0.9 wt. % accompanied by the increase of proportion and size of hydride plates. Hardness of EBM Ti-6Al-4V alloy decreases with hydrogen content.

Highlights

  • Additive manufacturing (AM) including the method of electron beam melting (EBM) is one of the promising directions in the production of structural metal materials with a unique set of properties

  • According to X-ray diffraction (XRD) the structure of the samples before hydrogenation is represented by the α phase of titanium with a hexagonal close-packed lattice and the β phase of titanium with body-centered cubic crystal modification

  • It is observed that the volume content of the β phase increases with hydrogen concentration to 0.29 wt. %, since hydrogen is a stabilizer of the β phase [34]

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Summary

Introduction

Additive manufacturing (AM) including the method of electron beam melting (EBM) is one of the promising directions in the production of structural metal materials with a unique set of properties. The properties of titanium alloys produced by electron-beam melting are widely discussed in the literature [1,2,3,4,5,6]. Researchers pay particular attention to the microstructure of the manufactured materials as the mechanical properties of titanium alloys directly. The formation of the structural-phase state of Ti-6Al-4V alloy occurs as the result of powder melting at the temperature of 1900 ◦ C and subsequent rapid cooling to a temperature of ~700 ◦ C followed by cooling to the room temperature. This has been found to be formed from partially melted powder in the surrounding bed

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