Hydrodynamics of the Aluminium Barbotage Process Conducted in a Continuous Reactor

Abstract

Today aluminium obtained from ores (primary) and from scrap (secondary) need to be refined. During this process harmful impurities such as hydrogen, sodium, lithium, oxides, borides or carbides can be removed. There are many different ways of aluminium refining process. The most popular seem to be barbotage that means blowing through aluminium many tiny gas bubbles of refining gas. Reactors applying this methods have been working all over the word. They are of different types: bath and continuous, using ceramic porous plugs, special kinds of nozzles or rotary impeller for generating small gas bubbles. At present reactors for continuous refining have become the most popular. In Poland typical representative of such reactors is URC-7000 reactor. The phenomena occurring during this process are rather complicated. Therefore to know them better the modelling research is applied, especially physical modelling. The paper presents the results of such a research. The tests were carried out in the test stand for modelling the babotage process in the URC-7000 reactor. The different modelling agents were tested (water, glycerin and mixture of water and glycerine). The density and viscosity of water and glycerin mixture were determined. Modelling tests were conducted for four different flow rates of refining gas: 6, 10, 15 and 20 dm3/min. Results were registered by digital camera. Pictures for different modelling agents were juxtaposed and discussed.