Hydrodynamics in a randomly packed bed of cylindrical particles: A comparison between PR-CFD simulations and MRI experiments

Abstract

Slender catalytic packed bed reactors are widely used in the chemical industry for chemical processes accompanied with significant heat liberation necessitating efficient heat removal. The employed catalyst particles are often cylindrical shaped, because these are easily manufactured via extrusion. The packing of these cylindrical particles results in a random structure of the bed causing flow maldistribution which reduces the reactor efficiency. The goal of this work is to capture the flow maldistribution with particle-resolved Computational Fluid Dynamics simulations and Magnetic Resonance Imaging experiments. By utilising the packing configuration reconstructed from the experiments, we are able to study the average fluid flow profiles and flow distribution in the bed as well as the local velocity profiles. It can be concluded that there is an overall good correspondence between the experiments and simulations. The minor deviations in the experimental and computed velocity distributions can be attributed to experimental error and slight differences in the experimental and reconstructed packing.