Hydrodeoxygenation of lignin bio-oil model compounds and surrogate mixtures over zeolite supported nickel catalysts

Abstract

Bifunctional catalysts based on nickel supported on ZSM-5 and BETA zeolites were studied in the hydrodeoxygenation of lignin derived model compounds as well as in surrogate mixtures simulating the light fraction of lignin fast pyrolysis bio-oil. A screening of the hydrodeoxygenation reaction conditions (temperature, time, H2 pressure, catalyst amount) was carried out using the simplest phenolic compound, phenol. As in real lignin bio-oils more complex phenolic compounds are present, a series of relevant alkyl- and methoxy-substituted phenol and benzene (o- and m-cresol, catechol, anisole, guaiacol, syringol, creosol and 1,2,3-trimethoxybenzene) were also investigated as feedstocks. Furthermore, the effect of the different porous and acidic properties of the zeolitic supports was investigated in the hydrodeoxygenation of guaiacol. The conversion of the model phenolics and the yield of the respective (alkyl)cyclohexanes at relatively mild conditions (220 °C, 50 bar H2, 1 h) were in the range of 80–100% and 47–83%, respectively, being dependent mainly on the complexity/side-chain group of the phenolic/benzylic ring and on the balanced content of Brønsted acid sites of increased strength. Regarding the hydrodeoxygenation of the surrogate mixture (C7-C10 phenolics), 100% hydrodeoxygenation efficiency was achieved towards >60% yield of (alkyl)cyclohexanes (C6-C9 hydrocarbons). All hydrodeoxygenation tests were conducted in hexadecane as solvent/substrate in order to simulate model co-processing (i.e. bio-based phenolics with petroleum derived feedstocks) conditions. Reusability tests revealed the stability of the catalysts which showed partial (30%) deactivation after the third catalytic cycle.