Hydrochars derived via wet torrefaction of empty fruit bunches: Effect of temperature and time, comparison to oil palm trunks counterpart, and their pyrolysis behavior

Abstract

In this study, hydrochars derived from the wet torrefaction of empty fruit bunches (EFB) were characterized and compared to those of oil palm trunks (OPT). Then, the kinetics modelling of EFB-derived hydrochars was evaluated and compared with the Distributed Activation Energy Model (DAEM) under logistics distribution via thermogravimetric analysis (TGA) under pyrolytic conditions at different heating rates. Bench-scale pyrolysis of EFB-derived hydrochars were also performed and characterized. This study elucidates the effect of prolonged residence time (3–72 hours) at different temperatures (180–220 °C) on the wet torrefaction of EFB, and comparison to OPT provides an understanding of wet torrefaction mechanisms. The pyrolysis kinetics of EFB-derived hydrochars provide insights into their pyrolysis behavior and their potential in pyrolytic application. Increased temperature and residence time enhanced the higher heating value (HHV) of the hydrochars at the expense of low mass yield. Hydrochars obtained at 220 °C and 72 hours had the highest HHV at 27.4 ± 0.5 MJ kg−1 with a mass yield of 38.3 ± 2 wt%. EFB-derived hydrochars had a higher mass yield than OPT-derived hydrochars. The van Krevelen diagram revealed that dehydration was the primary reaction pathway for EFB and OPT-derived hydrochars. SEM showed the formation of secondary deposits on both EFB and OPT hydrochars. EFB-derived hydrochars obtained at 220 °C and 72 hours had the highest mean activation energy (E0) with a distribution of activation energy (σ) from 176.7 to 181.7 kJ mol−1 and 43.4–49.9 kJ mol−1, respectively. The increased mean and distribution of activation energies were attributed to the lignin-dense structure of the hydrochars. The kinetic parameters of the hydrochars were also independent of heating rates at low heating rates (< 20 °C min−1). The thermal stability of the pyrochars obtained from EFB-derived hydrochars enabled their applications in fields such as carbon support, activated carbon, water purification process, or carbon sequestration.