Hydroalkylation of benzene and ethylbenzene over metal-containing zeolite catalysts

Abstract

The hydroalkylation reaction of benzene and ethylbenzene over BEA zeolites with a Si/Al ratio of 9–190, MOR with Si/Al = 48, and MFI with Si/Al = 25 containing ruthenium, rhodium, platinum, or palladium was studied, as well as over the Ru/BEA zeolites with Si/Al = 42 doped with a second metal: nickel, cobalt, or rhodium. The catalytic experiments were conducted under flow conditions in the temperature range 130–190°C, a pressure of 1 MPa, a feed weight hourly space velocity of 2–64 h−1, and a stoichiometric reactant ratio. It was shown that the main reaction routes are the complete hydrogenation of benzene and ethylbenzene yielding cyclohexane and ethylcyclohexane, respectively; hydroalkylation yielding cyclohexylbenzene, para- and meta-ethylcyclohexylbenzenes, and diethylcyclohexylbenzenes; and alkylation resulting in dicyclohexylbenzenes and ethyldicyclohexylbenzenes. The ruthenium-promoted (1 wt %) zeolite BEA with Si/Al = 42 displayed the highest activity and selectivity in the benzene and ethylbenzene hydroalkylation reactions. Doping of the catalyst with cobalt and rhodium did not improve its catalytic properties, presumably, owing to the fact that the dopant metals largely occur in the cationic form according to the IR data for adsorbed CO. An admixture of nickel (0.5 wt %) to the catalyst increases the catalyst operation stability without reducing the yield of ethylcy-clohexy lbenzenes.