Hydraulic and surface characteristics of membranes with parallel cylindrical pores

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Pore size distributions and pore densities of track-etched polycarbonate ultrafiltration (UF) membranes with pore sizes ranging from 10 to 100 nm (0.01–0.10 μm) were characterized by image analysis of field emission scanning electron micrographs (FESEM) of membranes. Porosity data obtained from image analysis compared well with those derived from manufacturer's specifications, but this may have been coincidental, as pore size and pore density results differed by 20–40% and 25–70%, respectively. The experimentally determined flux through each membrane type varied by up to 30–45% within a batch, and were about 8–46 times higher than the theoretical over the range of membranes. The disparity between theoretical and experimental flux was beyond the bounds of physical variability of the membranes. The membranes with smaller pore size tended to show a greater disparity. Water flux of all membranes increased with increasing temperature, generally in accord with the decreasing viscosity of water. However, unlike the linear increase for the membranes with larger pores (> 50 nm), the membranes with smaller pores (10 and 30 nm) showed exponential increase with temperature. Water flux also increased with a pressure increase from 50 to 300 kPa. Raised pressure appear to enlarge pores resulting in exponential flux enhancement at higher pressure, particularly for membranes with smaller pores (PC10). The pores may have stretched open under pressure to deliver the higher than expected fluxes due to flexibility of polycarbonate films, although FESEM showed no visible evidence of fracturing or tearing of the membranes. The flux results from filtration of aqueous protein solution were a little lower and correlated well with water permeability of the membranes, but remained in discord with the pore size distribution results.