Hybrid Robotic Manipulator Using Sensorized Articulated Segment Joints With Soft Inflatable Rubber Bellows

Abstract

Robotic manipulators have been used inindustry for decades. However, their heavy mass and rigidity make them unsuitable for environments where they may coexist with humans. This has spurred interest in robotic arms with compliance in their joints using methods, such as impedance control. However, inherent compliance is safer, less computationally expensive, and does not require complex sensing solutions. In this article, the design of a sensorized hybrid hard-soft articulated joint using inflatable soft rubber bellows for actuation and simple angular potentiometers for angular position sensing is presented. The joint is hybrid in the sense that it combines rigid motion with soft actuation. This design allows for a simple yet effective solution that combines the precise sensing of rigid manipulators with the compliance of soft ones. Closed-loop control of this joint was implemented and it was capable of following a given trajectory while rejecting disturbances. This design was then extended to a two degrees of freedom (DOFs) joint with the path following capability, and then, integrated with a rigid base joint to form a 6-DOFs hybrid robotic manipulator for use in small retail businesses. This manipulator can handle payloads up to 1 kg over a large work area and was tested for pick-and-place operations.