Abstract

This study examines the implementation of a waste heat recovery system on an electric hybrid vehicle. The selected waste heat recovery method operates on organic Rankine cycle principles to target the overall fuel consumption improvement of the internal combustion engine element of a hybrid powertrain. This study examines the operational principle of hybrid electric vehicles, in which the internal combustion engines operates with an electric powertrain layout (electric motors/generators and batteries) as an integral part of the powertrain architecture. A critical evaluation of the performance of the integrated powertrain is presented in this paper whereby vehicle performance is presented through three different driving cycle tests, offering a clear assessment of how this advanced powertrain configuration would benefit under several different, but relevant, driving scenarios. The driving cycles tested highlighted areas where the driver could exploit the full potential of the hybrid powertrain operational modes in order to further reduce fuel consumption.

Highlights

  • The current trend of the automotive industry focuses on maximizing the vehicle’s performance, and in minimizing the emissions and fuel consumption of the vehicle [1,2].Several technologies have been developed since the 1990s, when worldwide emissions standards started to impose boundaries on the levels of acceptable emissions of vehicles, which resulted in ever-reducing levels of emissions, as well as fuel consumption [3,4]

  • Several aspects that control the efficiency of the Organic Rankine Cycle (ORC) system and how this system is combined with the IC engine to provide more power to the wheels are analyzed

  • Configuration of the Hybrid Electric Vehicle (HEV) powertrain, namely, that even though the backpressure caused by the ORC’s evaporator placed in the exhaust pipe, and all of the extra weight imposed by ORC components to the vehicle system, deteriorate the overall performance and the fuel consumption of the vehicle to some extent

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Summary

Introduction

Several technologies have been developed since the 1990s, when worldwide emissions standards started to impose boundaries on the levels of acceptable emissions of vehicles, which resulted in ever-reducing levels of emissions, as well as fuel consumption [3,4]. These technologies include the adoption of forced induction with the use of a supercharger and/or a turbocharger, usage of electric energy through high-capacity batteries, and combinations of both [5,6,7].

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