Abstract

Naval vessels may undergo high strain rate loading, including impact, wave slamming and blast loading. Predicting the behaviour of composite sandwich structures to such loading is complicated, hence representative experiments are required. Two panels with hybrid carbon-and glass-fibre skins were fabricated and subjected to full-scale air blast loading. The panels were 1.7 × 1.5 m in size and were subjected to a 100 kg nitromethane charge at a stand-off distance of 15 m. 3D Digital Image Correlation (DIC) was implemented behind each of the panels to record the full-field out-of-plane displacement of the panels. In addition, the panels were instrumented with foil strain gauges on the front skins to record the response of the panel side in contact with the blast. The results revealed that the combination of glass-and carbon-fibre improves the blast resilience when compared to previous blast testing on panels with exclusively glass-fibre or carbon-fibre skins. However, the order in which the glass-and carbon-fibre layers were arranged did not have a significant effect on the overall panel performance. In addition, panels with the same hybrid skins were subjected to high velocity impact testing. An aluminium projectile with 25 mm diameter was fired at small scale panels (160 × 160 mm) using a laboratory gas gun at a velocity of 78 ms−1. 3D DIC was again used to record the out-of-plane displacement of these panels. In contrast to the blast experiment, the impact results showed that the order in which glass-and carbon-fibres were arranged did affect both the out-of-plane displacement and damage to the panels. The least damage occurred when glass-fibre layers were placed on the outermost layers impacted by the projectile.

Highlights

  • The advantageous properties possessed by composite sandwich panels ensures that they are of increasing interest in many applications including marine, automotive and wind turbine industries

  • The results demonstrated that both panels suffered from skin/core damage but the panel with carbon-fibre reinforced polymer (CFRP) skins exhibited a lower deflection

  • Close-field underwater blast testing has shown that composite sandwich panels with CFRP skins undergo sudden brittle failure against this type of load [2]. This indicates that CFRP skins are not suitable for the range of dynamic loads that a composite sandwich panel may have to withstand

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Summary

Introduction

The advantageous properties possessed by composite sandwich panels ensures that they are of increasing interest in many applications including marine, automotive and wind turbine industries In these applications, the composite sandwich panels must be designed to withstand blast, impact and high strain rate loading. Close-field underwater blast testing has shown that composite sandwich panels with CFRP skins undergo sudden brittle failure against this type of load [2]. This indicates that CFRP skins are not suitable for the range of dynamic loads that a composite sandwich panel may have to withstand. Hybridisation of composite fibres, could be advantageous under dynamic loading

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