Abstract

AbstractThis paper presents the experimental results on the wet grinding of a moist calcium carbonate material in a hybrid comminution system, which consists of a high pressure roller mill (HPRM) and a subsequent stirred bead mill. The results show that the pre‐treatment of the material with the HPRM could result in energy saving and efficient size reduction during the subsequent wet ultra‐fine grinding in the stirred bead mill. It was found that the level of fineness of the ground product is dramatically influenced by the number of repeat passes of pre‐grinding in the HRPM. The formation of micro‐cracks in the particles under compressive loads was discussed in order to elucidate the role of the HRPM as a pre‐grinder in the hybrid comminution system. The simulated breakage behaviors of various irregular shaped particles indicate that the tortuous micro‐crack propagation paths and the crack branching behavior are related to the heterogeneity of the particle and the stress distributions.

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