Human factors in order picking: a content analysis of the literature

Abstract

Order picking (OP) is one of the most labour- and time-intensive processes in internal logistics. Over the last decades, researchers have developed various mathematical planning models that help to increase the efficiency of OP systems, for example, by optimising storage assignments or by specifying routes for the order pickers that minimise travel distance in the warehouse. Human characteristics that are often a major determinant of OP system performance have, however, widely been ignored in this stream of research. This paper systematically evaluates the literature on manual OP systems and conducts a content analysis to gain insights into how human factors (HF) have been considered and discussed in the scientific literature. The results of the analysis indicate that management-oriented efficiency criteria dominated prior research on OP, and that there is a clear lack of attention to HF in the design and management of OP systems. This poses an opportunity for research and design of manual OP systems.