Hot deformation behaviour of Swaged Zircaloy-4 at varying strain rate and its microstructural evolution

Abstract

Zirconium alloy demonstrates a favourable combination of strength, ductility, low neutron absorption cross-section, as well as excellent corrosion and oxidation resistance. In the context of its application as a reactor component, the critical hot deformation behaviour of isothermally swaged Zr-4 alloy has been extensively studied. Different combinations of elevated temperatures (873 K to 1023 K) and strain rates (0.01 s−1 to 10/s) have shown enhancement in flow stress. Analysis of stress flow, microstructural changes, and activation energy behaviour was performed using a state-of-the-art thermomechanical simulator with 50% reduction in sample thickness. The modified Arrhenius equation was employed to correlate theoretical and experimental flow stress behaviour. EBSD was utilized to understand texture evolution in hot deformed samples, revealing a transformation from pure basal to basal plus pyramidal poles concerning the compression direction. Texture evolution played a significant role in microstructural development, further characterized through TEM, which showed influential characteristics like subgrain boundaries, dislocations, and precipitate behaviour. Dynamic recrystallization mechanisms in swaged Zr-4 hot deformed samples were analysed using bright and dark field TEM modes, which were subsequently correlated with other microstructural characteristics such as grain morphology and structural defects.