Homogeneous nanoparticle dispersion prepared with impurity-free dispersant by the ball mill technique

Abstract

The homogeneous dispersion of nanoparticles in solvents or polymer matrices is essential for practical application of nanocomposites. In this study, the planetary ball milling technique was used to de-agglomerate silica nanoparticles in butyl acetate. The size of the nanosilica aggregates was evaluated by TEM and SEM. With the addition of polyacrylate polymer to the organic solvent, the nanoparticle agglomerates were effectively broken up by planetary ball milling at the proper milling time; however, re-agglomeration occurred after a longer milling time. The results of TGA and FTIR indicated that the polyacrylate molecules could be adsorbed in situ onto the nanoparticles. Behaving similar to a dispersant, the adsorbed polyacrylate reduced the blend viscosity significantly and prevented re-agglomeration of the nanoparticles. Utilizing the polyacrylate polymer both as the dispersant and the polymer matrix, the polyacrylate-based nanocoatings were further prepared. The optical transmittance and haze value of the nanocoatings were found to be sensitive to the dispersion level of the nanoparticles, and the elastic modulus and hardness of the nanocoatings were improved in comparison with those of the neat polymer coating.