Highly robust and porous cathode current collecting layer for flat-tubular solid oxide fuel cell stack applications

Abstract

Solid oxide fuel cells (SOFCs) have gained great attention as a stationary power generation application due to their high efficiency, fuel flexibility and environmental friendliness. The devices and power age could be revolutionized with the commercialization of these technologies. The SOFC-based stationary power generator is one step closer to commercialization however, it is delayed due to the inherent bottleneck of insufficient long-term durability. The cathode current collecting layer (CCCL) is crucial in stack applications to minimize the contact loss between cell and metallic interconnects. Herein, we report an easy-to-fabricate and highly robust CCCL to boost electrochemical performance and long-term durability of flat tubular (FT) short stack. The tailored structure of the CCCL was employed in the fabrication of the FT short-stack. The G/Ag porous structure exhibited increased porosity of 61.2 %, thereby enhancing the mass transport and improving the overall performance and long-term durability. The four-cell FT stack was manufactured without an interconnect and open air-gas channel. Subsequently, the FT short-stack is tested for performance and long-term durability for elapsed 5000 h at a chronopotentiometry test. The porous layer of graphite/Ag on the cathode layer maintained structural integrity without defects and mechanical failure. Consequently, the stack voltage remains stable throughout operation owing to improved structural stability and uniform temperature distribution across four FT cell stack.