Abstract

Graphene aerogels (GAs) are three-dimensional (3D) graphene sponges with unique wettability and have demonstrated the potential for reducing contamination from oil spills and chemical accidents. Herein, we report new polyurethane (PU) sponge-reinforced GAs with low surface energy, high sorption capacity and excellent recyclability for use as efficient oil sorbents. Spongy graphene aerogels (SGAs) with a hierarchical porous morphology were produced by simply freeze-casting reduced graphene oxide (rGO) to form compacted macroscale sponges. This novel micro-structure benefits from the advantages of embedded graphene and presents reversible large-strain deformation (90%), high compressive strength (63 kpa) and viscoelastic stability. These superior properties, in addition to super-hydrophobicity, endow the aerogels with excellent recyclability without deteriorating the oil absorption performance. Furthermore, SGA has selective and high-volume absorbability (>100%) and can efficiently separate oil from water under continuous pumping action. The excellent absorption performance and robust mechanical properties make this graphene material promising for the large-scale recovery of spilled oil.

Highlights

  • Fossil fuels such as crude oil are the bedrock of modern civilization and are still in very high demand

  • After the sponge-reinforced composite was exposed to a combined freezing and additional reduction treatment, the reduced graphene oxide (rGO) sheets formed a micro-porous network among the void spaces of the polyurethane sponges (PUS) cell array, and all the networks along the macrocellular skeleton formed an hierarchical porous nanocompostie

  • From Fig. (1d), we can see that spongy graphene aerogels (SGAs) exhibits a hierarchical skeleton similar to that of pure CGA, indicating that rGO is mainly located within the network instead of coated on the sponge skeleton

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Summary

Introduction

Fossil fuels such as crude oil are the bedrock of modern civilization and are still in very high demand. A variety of sorbent materials with different porosities and surface chemistries, such as natural organic materials, inorganic mineral products, synthetic membranes, microporous polymeric materials and carbon-based nanomaterials, have been used for oil recovery Due to their high accessible pore volume and unique wettability as well as their modification possibilities, microporous polymers and advanced carbon nano-materials have obvious advantages over other absorbents. Dip-coating is a facile one-step process, and microporous polymers coated with the graphene “skins” have recently attracted intense research interest for oil-water separation recently These graphene-coated materials which have unique wettability have been synthesized using commercially available foams such as melamine[20,21], polydimethylsiloxane (PDMS)[22] and polyurethane sponges (PUS)[23,24]. We investigated effect of different concentrations of the graphene oxide (GO) hydrogel precursor on surface wettability and hydrophobic mechanism

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