Abstract

There has been much interest in developing a thin-film solar cell because it is lightweight and flexible. The GaAs thin-film solar cell is a top contender in the thin-film solar cell market in that it has a high power conversion efficiency (PCE) compared to that of other thin-film solar cells. There are two common structures for the GaAs solar cell: n (emitter)-on-p (base) and p-on-n. The former performs better due to its high collection efficiency because the electron diffusion length of the p-type base region is much longer than the hole diffusion length of the n-type base region. However, it has been limited to fabricate highly efficient n-on-p single-junction GaAs thin film solar cell on a flexible substrate due to technical obstacles. We investigated a simple and fast epitaxial lift-off (ELO) method that uses a stress originating from a Cr/Au bilayer on a 125-μm-thick flexible substrate. A metal combination of AuBe/Pt/Au is employed as a new p-type ohmic contact with which an n-on-p single-junction GaAs thin-film solar cell on flexible substrate was successfully fabricated. The PCE of the fabricated single-junction GaAs thin-film solar cells reached 22.08% under air mass 1.5 global illumination.

Highlights

  • In the last few decades, much effort has gone into developing a thin-film solar cell to take advantage of its light weight and flexibility

  • We have demonstrated a highly efficient GaAs thin-film solar cell fabricated on a flexible substrate using a simple and fast epitaxial lift-off (ELO) method that utilizes the stress of a sputtered Cr/Au bilayer

  • The cutoff seen below about 470 nm is generally explained by the inefficient extraction of carriers generated near the window and emitter layers

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Summary

Introduction

In the last few decades, much effort has gone into developing a thin-film solar cell to take advantage of its light weight and flexibility. Manufacturing costs are significantly reduced by reusing the GaAs substrate[4,5,6] Because of these advantages, the ELO method for fabricating GaAs thin-film solar cells has been widely investigated. Because of a lack of an HF-resistant p-contact metal this simple ELO method could be applied only to the p (emitter)-on-n (base) solar cell structure, where the Be-doped p-GaAs layer has to be grown prior to the n-GaAs layer using molecular beam epitaxy (MBE). We have demonstrated a highly efficient GaAs thin-film solar cell fabricated on a flexible substrate using a simple and fast ELO method that utilizes the stress of a sputtered Cr/Au bilayer. In order to realize the highly efficient and flexible thin film solar cell, an HF-resistant AuBe/Pt/Au metal combination is employed as a new p-type ohmic contact, by which an n (emitter)-on-p (base) single-junction GaAs thin-film www.nature.com/scientificreports/. The single-junction GaAs thin-film solar cell on a flexible substrate is made using the standard solar cell fabrication process

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