Highly Efficient Fabrication of Polymer Nanofiber Assembly by Centrifugal Jet Spinning: Process and Characterization

Abstract

Centrifugal jet spinning (CJS) is a highly efficient, low-cost, and versatile method for fabricating polymer nanofiber assemblies, especially in comparison to electrospinning. The process uses centrifugal forces coupled with the viscoelastic properties and the mass transfer characteristics of spinning solutions to promote the controlled thinning of a polymer solution filament into nanofibers. In this study, three different spinning stages (jet initiation, jet extension, and fiber formation) were analyzed in terms of the roles of fluid viscoelasticity, centrifugal forces, and solvent mass transfer. Four different polymer solution systems were used, which enables a wide range of fluid viscoelasticity properties and solvent mass transfer properties, and polymer fibers were fabricated under different rotational speeds for these polymer solutions. The key dimensionless groups that determine the product morphology (beads, beads-on-fiber, and continuous fiber) and the radius of the fiber (when fibers are formed)...