Highly active CoFe alloy nanoparticles encapsulated in N-doped carbon nanostructures for oxygen reduction reaction in both alkaline and acidic media

Abstract

We report our facile and efficient approach for synthesizing Co-Fe alloy based oxygen reduction reaction (ORR) catalysts, in which alloy nanoparticles are encapsulated in nitrogen-doped carbon nanostructures. The catalysts with high hierarchical porosities are fabricated at an appropriate temperature of 775 °C without a further acid leaching treatment after pyrolysis due to the use of ZnO nanoparticles as auto-removable templates. Co/Fe atomic ratio is found to greatly influence the ORR catalytic activity. The catalyst with Co/Fe = 1 exhibits the best catalytic performance by showing an ORR onset potential of 0.99 V and a half-wave potential of 0.87 V (vs. RHE) in 0.1 M KOH, as well as 0.98 V and 0.83 V (vs. RHE) in 0.5 M H2SO4, better than or approaching the performance presented by a commercial 28.6 wt% Pt/C catalyst. The Zn-air battery using the synthesized CoFe@N-C catalyst delivers a higher power density at ambient conditions by air-breathing than the one using the 28.6 wt% Pt/C catalyst. Relatively higher atomic concentrations of both Fe and Co as well as more graphitic nitrogen in the surface of CoFe@N-C detected by X-ray photoelectron spectroscopy (XPS) may account for its excellent ORR catalytic activities both in alkaline and acidic environments.