Abstract

Flexible thin-film solar cells with high weight-specific power density are highly desired in the emerging portable/wearable electronic devices, solar-powered vehicles, etc. The conventional flexible metallic or plastic substrates are encountered either overweight or thermal and mechanical mismatch with deposited films. In this work, we proposed a novel substrate for flexible solar cells based on graphene paper, which possesses the advantages of being lightweight and having a high-temperature tolerance and high mechanical flexibility. Thin-film amorphous silicon (a-Si:H) solar cells were constructed on such graphene paper, whose power density is 4.5 times higher than that on plastic polyimide substrates. In addition, the a-Si:H solar cells present notable flexibility whose power conversion efficiencies show little degradation when the solar cells are bent to a radius as small as 14 mm for more than 100 times. The application of this unique flexible substrate can be extended to CuInGaSe and CdTe solar cells and other thin-film devices requiring high-temperature processing.

Highlights

  • Flexible and lightweight thin-film solar cells can be attached to objects with curved surfaces, making them suitable as a source of electricity supply units for portable/wearable electronic devices and unmanned aerial vehicles [1–5]

  • We demonstrated flexible thin-film amorphous silicon (a-Si: H) solar cells on smooth graphene papers which were achieved by a filtration method using porous anodic aluminum oxide (AAO) filter

  • By extending the etching time to 20 min, the barrier oxide layer will be completely removed, resulting in 100 nm in diameter holes, same as the front side. This AAO through-holes membrane with 20-min etching time is used for the filtration of graphene solution

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Summary

Introduction

Flexible and lightweight thin-film solar cells can be attached to objects with curved surfaces, making them suitable as a source of electricity supply units for portable/wearable electronic devices and unmanned aerial vehicles [1–5]. Flexible solar cells can be realized by depositing absorbing layers together with other functional layers onto foreign substrates such as metallic [7–10] or plastic foils [11–14]. Researchers have proposed a method that epitaxially grows high-quality materials and transfers them onto foreign substrates using single-layer graphene [35]. This transfer technology requires careful handling and complex processes, which is timeconsuming and not compatible with large-scale production strategies

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