High Throughput 프로세스에서 품질혁신의 성능평가를 위한 Z-Factor의 적용방안

Abstract

The purpose of this study is to introduce the limit of previously used six sigma quality process evaluation metrics, <TEX>$Z_{st}$</TEX> and <TEX>$P_{pk}$</TEX>, and a solution to overcome this drawback by using a metric based on performance evaluation of Z-factor quality innovation. Case analysis on projects from national six sigma contest from 2011 to 2012 is performed and literature review on new drug development HTS (High Throughput Screening) is used to propose innovative performance evaluation metrics. This research shows that experimental study on six sigma evaluation metric, <TEX>$Z_{st}$</TEX> and <TEX>$P_{pk}$</TEX>, have no significance difference between industrial type (Manufacturing, Semi-Public Institute, Public Institute) and CTQ type (Product Technology Type CTQ, Process Technology Type CTQ). Following discovery characterize this quality improvement as fixed target type project. As newly developed moving target type of quality innovation performance metric Z-Factor is used for evaluating experimental study, hypothetical analysis suggests that <TEX>$Z_{st}$</TEX> and <TEX>$P_{pk}$</TEX> share different relationship or even show reciprocal relationship. Constraints of the study are relatively small sample size of only 37 projects from past 2 years and conflict on having interview and communication with six sigma quality practitioner for qualitative experimental study. Both moving target type six sigma innovation project and fixed target type improvement project or quality circle enables efficient ways for a better understanding and quality practitioner use by applying quality innovation performance metric. Downside of fixed target type quality performance evaluation metric, <TEX>$Z_{st}$</TEX> and <TEX>$P_{pk}$</TEX>, is presented through experimental study. In contrast, advantage of this study is that high throughput requiring product technology, process technology and quantum leap typed innovation effect is evaluated based on precision and accuracy and Z-Factor that enables relative comparison between enterprises is proposed and implemented.