High-temperature strength sustained by nano-sized eutectic structure of Al–Fe alloy manufactured by laser powder bed fusion

Abstract

This study investigated the high-temperature strength of a hypereutectic Al–Fe binary alloy (Al–15%Fe) additive-manufactured by laser powder bed fusion (L-PBF). The L-PBF Al–15%Fe alloy exhibited superior yield strength to the other existing L-PBF processed alloys due to α-Al/Al6Fe eutectic structure with a nanoscale cellular morphology. The present results demonstrated the feasibility of using L-PBF processed Al–Fe alloys as high-temperature lightweight materials.