Abstract
This paper reports on the capability of a nickel---tin (Ni---Sn) bond solder to be stable at high temperature application up to 600 $$^{\circ }$$źC. The Ni---Sn bond solder is fabricated using a transient liquid phase method of a 6$$^{\prime \prime }$$ź wafer-level bonding technique. The capability is determined by investigating the phase change of Ni---Sn compounds, which are grown within the bond solder, as well as the mechanical and electrical stability of the bond solder before and after annealing (in vacuum at 600 $$^{\circ }$$źC for 24 h). After annealing, the Ni---Sn phase has transformed to a new Ni---Sn phase with a higher re-melting temperature. A shear test has determined that the bond solder exhibits a relatively high bond strength before and after annealing. Using a daisy chain structure, the electrical resistance of the bond solder is determined and encounters a tolerable increase after annealing. Re-melting of the bond solder has not occurred during annealing. The daisy chain structure can be adapted for creating a bond solder which has a dense microstructure.
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