High-R low growth rate fatigue crack propagation at elevated temperatures

Abstract

While fatigue cracking is widely considered as the primary cracking mode under cyclic loading conditions, this is not the case for high-R (Kmin/Kmax) low growth rate fatigue crack propagation at elevated temperatures. Creep cracks can sometimes be observed in such situations when the stress intensity factor range ΔK is around the fatigue crack growth threshold stress intensity factor ΔKth. A Time Dependent Failure Assessment Diagram (TDFAD) has been adopted in this study for predicting creep cracking in high-R cyclic loading conditions at elevated temperatures. In addition, attention is also paid to oxide-induced crack closure which is greatly influential at high temperatures. Three power plant steels with different chromium contents, namely 1%Cr, 9%Cr and 18%Cr steels, have been investigated at temperatures between 550°C and 650 °C. The experiments were performed by reducing ΔK continuously to ΔKth. Good accordance has been found between fracture surface observations and the TDFAD approach predictions of creep crack initiation. Apart from creep cracking, high-R ΔKth values have also been found to be influenced by oxide-induced crack closure at elevated temperatures. The enhancement is studied through the relationship between the crack tip opening displacement and stress intensity factor.