High-pressure and high-temperature synthesis of stable SxCo3.6Ni0.4Sb12 skutterudite compounds

Abstract

Compared to Te, Ni is found in abundance in the earth's crust. At the same time, the mechanical properties of Ni atom-substituted skutterudite are significantly improved. In this study, a series of S-filled Ni-substituted skutterudite compounds were synthesized by a high-pressure and high-temperature (HPHT) method in the synthesis pressure range of 1.0–3.0 GPa. The phase composition, microscopic morphology, and electrothermal transmission properties of the SxCo3.6Ni0.4Sb12 (x = 0, 0.05, 0.10, 0.20) samples were systematically characterized. Phase composition analysis showed that the introduction of S atoms into the intrinsic pores of skutterudite can improve the solid solution limit of Ni atoms in the Co sites of skutterudite. The filling limit of S increased with the synthetic pressure. Moreover, microscopic morphology analysis revealed that the filling of S atoms inhibited the growth of grains. A large number of lattice fringes in different directions were found in the sample, containing abundant microstructures such as lattice distortions and dislocation defects. Compared with the synthesized samples, S0.05Co3.6Ni0.4Sb12 synthesized at 1.0 GPa had a maximum room temperature power factor of 7.98 × 10−4 Wm−1K−2. The electrical properties of S0.05Co3.6Ni0.4Sb12 samples stored for 6 months without any protective measures were tested at room temperature. No obvious changes in performance were observed, which proved that the HPHT method can synthesize stable samples. After several thermal cycles, the electrical properties of the S0.05Co3.6Ni0.4Sb12 sample was tested for variable temperature, and it was found that the sample still had good stability. How the substitution of S atoms with Ni atoms reduces the lattice thermal conductivity can be explained by fitting the Callaway model. The S0.05Co3.6Ni0.4Sb12 sample synthesized at 1.0 GPa had a maximum zT value of 0.46 at the test temperature of 773 K, which decreased to 0.43 after multiple thermal cycles at the same temperature.