High performance stainless-steel supported Pd membranes with a finger-like and gap structure and its application in NH3 decomposition membrane reactor

Abstract

Pd composite membranes show great potential in several important fields, such as H2 production for fuel cell or pre-combustion applications. This study presents a facile and effective approach to develop high performance stainless-steel supported Pd composite membranes with a finger-like and gap structure by coating the finger-like porous stainless-steel support (PSS) with MnCO3 particles, which forms a small gap of ca. 1 µm during subsequent thermal treatment. The stability of this novel configuration was demonstrated under 20–50 fast heating up/cooling down cycles at a maximum ramp rate of 10 K/min, under near practical fuel cell application conditions. Such a structure imitates semi-free-standing bulk Pd membranes, which not only avoids the direct contact between Pd layer and PSS and ensures a high H2 permeance, but also avoids the shear stresses between the metal membrane and module. The membrane with a finger-like and gap structure was applied in NH3 decomposition membrane reactor, which achieved nearly complete NH3 conversion at a relatively low temperature of 673 K and remained stable for 200 h, exhibiting potential in future applications.