High performance foams and their nanocomposites generated via liquid state frontal polymerization

Abstract

AbstractAnisotropy in naturally occurring or synthetic microcellular structures is an important feature for the development of materials with high specific stiffness and strength, in addition to creating materials with unique physical properties. Polymeric foams constitute a broad class of materials that are widely used for their advantages of low density, high specific mechanical properties and high insulative properties. Traditional synthetic routes are slow, energy demanding processes that employ the use of high temperature ovens, freezers, or high‐pressure equipment. Herein we present a convenient and energy efficient method to produce anisotropic high performance polymeric foams via rapid radically induced cationic frontal polymerization coupled with chemical blowing agents. The degree of pore orientation and degree of anisotropy are a result of the propagating front working in concert with the foam volume expansion. This paper presents results into FP foam formation to illustrate how changes in boundary conditions and front initiation position affect both the microcellular structure and their resulting physical and mechanical properties. Additionally, results are presented to show how changes in resin formulation, such as the addition of nanoparticles affect both properties as well as the microcellular structure and anisotropy.