Abstract

Substrate integrated waveguide (SIW) technology that combines 3D and 2D structures has been successfully utilized due to its notable advantages, including in its application to H-plane horn antennas. As this type of antenna is commonly constructed on thin substrates, the E-plane radiation pattern is always wide, thereby limiting the achievable gain performance. In this work, we propose an approach that incorporates 3D printed horns on a prefabricated SIW H-plane horn antenna to successfully narrow the E-plane radiation pattern, thereby improving the gain performance. The proposed E-plane horn is designed at the aperture of the original H-plane horn, providing a smooth and continuous wave transition from the thin substrate to the end-fire direction. This approach improves the directional radiation performance significantly and reduces fabrication time and associated difficulties as the parasitic structures are simply attached to the SIW horn, without the requirement of redesigning or refabricating the original antenna. From 20 to 25 GHz, an optimized prototype shows excellent performance. At 22.7 GHz, it exhibits 35° and 33° for the E- and H-plane half-power beamwidths (HPBWs), with corresponding side-lobe levels (SLLs) of −23 dB and −15 dB. The present research reveals that the proposed design presents high feasibility and a reduced demand for high-precision manufacturing processes at a lower cost, concomitantly providing an effective means to further improve on the radiation characteristics.

Highlights

  • Substrate integrated waveguide (SIW) technology has attracted a significant level of attention due to its easy integration with planar circuit components, and a low-cost fabrication process [1]

  • A SIW H-plane horn antenna combined with a dipole array was proposed in [13], showing an improved radiation performance, including a 14 dBi gain and half-power beamwidths (HPBWs) of 44◦

  • Our design idea is inspired by the work in [14], where an elliptical SIW H-plane horn, fed by a 90◦ coaxial waveguide, is proposed to minimize the length of the traditional

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Summary

Introduction

Substrate integrated waveguide (SIW) technology has attracted a significant level of attention due to its easy integration with planar circuit components, and a low-cost fabrication process [1]. For the SIW horn antennas fabricated on thin substrates, the improvement of gain is typically confined to the H-plane because of the inherent SIW structure, while only a few studies have been carried out for the improvement in E-plane performance with a complex design and high cost. To address these issues, we propose an innovative approach to further improve the radiation performance by narrowing the E-plane pattern. The horns are fabricated by multi-material fused deposition modeling (FDM) with a conductive nano copper wire (NCW) composite

Antenna Design
Comparative Field Analysis
The Impact of the 3D Print Materials
Antenna Fabrication and Measurement
The Radiation Characteristics
Findings
Discussion
Conclusions
Full Text
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