Abstract

CuInGaSe2 (CIGSe) chalcopyrite is one most efficient materials for light conversion to electricity with a record efficiency surpassing all other thin film photovoltaic technologies, achieving 23.4% efficiency. Record efficiencies of CIGSe are typically achieved using 1.16 eV absorbers even though Shockley-Queisser (SQL) limit predicts an optimum bandgap of around 1.4 eV for a single junction solar cell. In theory, higher efficiencies can be expected from wider gap chalcopyrite, however, all attempts to increase efficiency with wide bandgap Ga-rich CIGSe have led to defective materials. Another alternative to increase the band gap of chalcopyrites is by partial replacement of In with other group-V atoms, such as aluminum (Al). The band gap energy of CuInAlSe2 (CIASe) can be tuned from 1.0 eV (CISe) to 2.7 eV (CASe). In addition, Al is also very appealing to reduce the raw materials' cost since it is much more abundant in the earth’s crust than Ga (Al: 82,000 ppm, Ga: 19 ppm) and significantly cheaper (Al: ~$2/kg, Ga: ~$200/kg).In an attempt to fabricate high-efficiency CIASe devices, we demonstrated an alternative and low cost method by fabricating bandgap tunable Cu(In,Al)(S,Se)2 (CIASSe) utilizing molecular ink consisted of Cu, In, Al, and sulfur containing salts dissolved in methanol. In this study, Cu-In-Al-S containing ink was spin coated into a molybdenum substrate and followed by selenization at high temperature to form selenium-rich CIASSe. We are able to achieve a device with maximum efficiency of 11.6% using CIASSe having relatively low-content of Al (Al/(Al+In)~0.1), significantly higher efficiency than CISSe (no Al) fabricated with the same process (8.3%-efficient). To our understanding, this study is the first demonstration of a relatively high-efficiency Aluminum-alloyed chalcopyrite solar cells through solution-based process. Details of the fabrication process and materials characterization will be discussed.

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