Abstract

Three high belite laboratory clinkers were prepared from traditional and alternative raw materials. Reference clinker was obtained from 77% limestone, 11% sandy clays, 11% fatty clays and 1% iron scales. The fatty clays were replaced by red brick powder in the raw meal of the second clinker and were lowered to 2% with the replacement of 10% of the limestone by egg shells in the third clinker. The SEM examination revealed clear presence of crossed striae and twinning in the rounded belite grains of the reference clinker caused by the transformation of the α´-belite to the β polymorph. Striae were weaker in the second and third clinkers indicating a probable stabilization of the α ‘-belite polymorph. Compressive strength of the respective cements were attained first after 28 days and the early strength did not improve with increasing fineness. Higher compressive strength values were found for the cement prepared from second clinker.

Highlights

  • Portland cement is an essential component for the daily life

  • The trace elements determined in the red brick powder and egg shells shown in Table 3 indicate significant amounts of strontium (357 and 521.8 ppm), barium (388.7 and 287.1ppm) and zirconium (375.4 and 246 ppm) in both materials respectively

  • In the same figure the egg shell is seen to be composed of calcite as a sole inorganic constituent

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Summary

Introduction

Portland cement is an essential component for the daily life. It is one of the most consumed materials in the world. The cement industry in the Arab world represents ~6% of the world production which amounts to ~3.3 Bt cement/year [2]. Production capacity of 235 Mt cement/year are presently found in this area and shall expand to ~310 Mt cement/ year within the five years. Oil and natural gas formulates 98% of the energy sources needed for the power plants; the cement industry alone consuming 2.1% of the primary fuel of the total industrial sector, with an energy cost of ~40–60% from the total production expenses [3]

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