Abstract

Dynamic compliant robotics is a fast growing field because of its ability to widen the scope of robotics. The reason for this is that compliant mechanisms may ensure safe/compliant interactions between a robot and an external element—for instance, a human operator. Active impedance control may widen the scope even further in relation to passive elements, but it requires high-bandwidth robust torque and active impedance control which induces high-noise issues even if high-end sensors are used. To address these issues, a complete controller design scheme, including Field-Oriented Control (FOC) of a Brushless Direct Current (BLDC) motor, is proposed. In this paper, controller designs for controlling the virtual impedance, motor torque and field are proposed which enables high-bandwidth robust control. Additionally, a novel speed and angle observer is proposed that aims to reduce noise arising in the angle sensor (typically a 12-bit magnetic encoder) and a Kalman/Luenberger based torque observer is proposed that aims to reduce noise arising in the phase current sensors. Through experimental tests, the combination of the controller designs and observers facilitated a closed-loop torque bandwidth of 2 . 6 k Hz and a noise reduction of 13 . 5 (in relation to no observers), at a sample rate and Pulse Width Modulation (PWM) frequency of 25 k Hz . Additionally, experiments verified a precise and high performing controller scheme both during impacts and at a variety of different virtual compliance characteristics.

Highlights

  • Compliance enables robotics to be used in contexts that include transitions of energy between a robot and fragile or unknown external elements—for instance, interactions with humans or walking on rugged terrain

  • Experimental Results: Active Impedance Controller Compared with Dynamic Impedance Model

  • The motor is driven in active impedance control mode with a fixed angle reference

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Summary

Introduction

Compliance enables robotics to be used in contexts that include transitions of energy between a robot and fragile or unknown external elements—for instance, interactions with humans or walking on rugged terrain This ability widens the scope of robotics which makes compliant robotics a fast advancing field. For this reason, the advancements in compliant robotics has made its footprint in areas where compliant interactions are required—for instance, legged robotics [1], rehabilitation robotics [2], wearable robotics [3], robotics surgery [4], robotic prostheses [5], soft robotics [6], collaborative robotics [7] and active vehicle suspension [8]

Compliant Actuators
Existing Impedance Control Systems
Work Contribution
Proposed Active Impedance Controller System
Motor Controller Designs
Torque and Field Controller Design
Active Impedance Controller Design
Novel Observer
Estimation Step
Correction Step
Experimental Test Setups
Experimental Results
Conclusions

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