High Active Aqueous-Based Pour Point Depressants and Wax Inhibitors

Abstract

Abstract Paraffins are linear and branched aliphatic molecules (>C18) present within crude oil. As crude oil cools upon exiting a well, the paraffins can gel or precipitate and ultimately cause pipelines to plug. The result is costly downtime in production as the pipelines are cleaned or repaired. One solution to address this challenge is chemical prevention, namely the use of wax inhibitors and pour point depressants. Traditionally wax inhibitors and pour point depressants are organic solvent-based materials that contain a low concentration of active inhibitor (approximately 5% active in a solvent such as toluene). In this work, newly developed high concentration (>30% active) aqueous-based wax inhibitors and pour point depressants will be discussed. These formulations are stable dispersions of active copolymers in water and can be freeze-protected to −40°C, enabling their use in arctic environments. There is also an advantage of reduced logistics costs, decreased storage space and the absence of flammable solvents. Additionally, the replacement of organic solvent with water makes these materials more environmentally friendly and less expensive to dilute during application. The physical properties and stability of these materials throughout a broad temperature range from −40°C to 125°C will be discussed. The performance of these innovative materials on various crude oils will also be presented. Up to a 30°C reduction in the pour point temperature was observed. This unique combination of properties and significant reduction in pour point temperatures is a novel advancement in flow assurance technology.