Hierarchically Structured MCM‐41 Silica Beads via Nanocasting in Combination with “Pore‐protected” Pseudomorphic Transformation

Abstract

AbstractThe following study discusses the synthesis of macroporous glass beads, featuring variable pore sizes, and their application as starting material for a double templating route according to the nanocasting principle. In the first step, the initial porous glass was filled with the carbon precursor, a mesophase pitch, which after the subsequent carbonization and dissolution of the glass matrix results in an inverse macroporous carbon replica. Afterwards, the carbon beads were filled with amorphous silica by a typical sol‐gel‐process. The next step can be divided into two phases. The silica gel phase was first “structured” inside the macropores of the inverse carbon replica by converting it into an ordered mesoporous phase via pseudomorphic transformation. This process demanded alkaline conditions and a surfactant, that finally converts the silica into hierarchically structured beads with the dimension and the pores of the initial glass and MCM‐41 pores inside the walls. The final step comprised the template removal via calcination. The obtained materials were characterized by mercury intrusion, nitrogen adsorption, scanning electron microscopy, x‐ray powder diffraction and particle size analysis. In comparison to the previously reported approaches, the new method allows a higher flexibility in the texture properties of the resulting hierarchically structured materials including a variable ratio between ordered mesopores and additional macropores by parallel control of the total porosity and wall thickness in the starting porous glass.