Abstract

Porous structured silicon has been regarded as a promising candidate to overcome pulverization of silicon-based anodes. However, poor mechanical strength of these porous particles has limited their volumetric energy density towards practical applications. Here we design and synthesize hierarchical carbon-nanotube@silicon@carbon microspheres with both high porosity and extraordinary mechanical strength (>200 MPa) and a low apparent particle expansion of ~40% upon full lithiation. The composite electrodes of carbon-nanotube@silicon@carbon-graphite with a practical loading (3 mAh cm−2) deliver ~750 mAh g−1 specific capacity, <20% initial swelling at 100% state-of-charge, and ~92% capacity retention over 500 cycles. Calendered electrodes achieve ~980 mAh cm−3 volumetric capacity density and <50% end-of-life swell after 120 cycles. Full cells with LiNi1/3Mn1/3Co1/3O2 cathodes demonstrate >92% capacity retention over 500 cycles. This work is a leap in silicon anode development and provides insights into the design of electrode materials for other batteries.

Highlights

  • Porous structured silicon has been regarded as a promising candidate to overcome pulverization of silicon-based anodes

  • Nanostructured Si can mitigate its structure failure originated from large volume change during lithiation/delithiation processes, the properties intrinsic to nanomaterials such as high surface area and low tap density are detrimental for their electrochemical performances and the manufacturing for practical batteries

  • The Carbon nanotubes (CNTs)@SiO2 microspheres (Fig. 1b) were prepared by emulsion of the CNT@SiO2 core-shell coaxial cables (Fig. 1c), which was prepared with a sol-gel method[48]

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Summary

Introduction

Porous structured silicon has been regarded as a promising candidate to overcome pulverization of silicon-based anodes. Unique hierarchical porous CNT@Si@carbon (CNT@Si@C) microspheres of high mechanical strength and limited particle swelling upon full lithiation are developed with well-engineered structural parameters (small primary Si particle size, controlled porosity, and surface area, high-quality carbon coating, etc). The yarn-ball-like CNT@Si microspheres after carbon coating, denoted as CNT@Si@C, has ~40% particle expansion upon full lithiation It can withstand >200 MPa pressure without breakdown and can tolerate the industrial calendering process for electrode manufacturing. With this unique structure, the CNT@Si@C anode delivers a reversible capacity of ~1500 mAh g−1 and 87% capacity retention over 1500 cycles at 1 mA cm−2.

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