Abstract
Porous structured silicon has been regarded as a promising candidate to overcome pulverization of silicon-based anodes. However, poor mechanical strength of these porous particles has limited their volumetric energy density towards practical applications. Here we design and synthesize hierarchical carbon-nanotube@silicon@carbon microspheres with both high porosity and extraordinary mechanical strength (>200 MPa) and a low apparent particle expansion of ~40% upon full lithiation. The composite electrodes of carbon-nanotube@silicon@carbon-graphite with a practical loading (3 mAh cm−2) deliver ~750 mAh g−1 specific capacity, <20% initial swelling at 100% state-of-charge, and ~92% capacity retention over 500 cycles. Calendered electrodes achieve ~980 mAh cm−3 volumetric capacity density and <50% end-of-life swell after 120 cycles. Full cells with LiNi1/3Mn1/3Co1/3O2 cathodes demonstrate >92% capacity retention over 500 cycles. This work is a leap in silicon anode development and provides insights into the design of electrode materials for other batteries.
Highlights
Porous structured silicon has been regarded as a promising candidate to overcome pulverization of silicon-based anodes
Nanostructured Si can mitigate its structure failure originated from large volume change during lithiation/delithiation processes, the properties intrinsic to nanomaterials such as high surface area and low tap density are detrimental for their electrochemical performances and the manufacturing for practical batteries
The Carbon nanotubes (CNTs)@SiO2 microspheres (Fig. 1b) were prepared by emulsion of the CNT@SiO2 core-shell coaxial cables (Fig. 1c), which was prepared with a sol-gel method[48]
Summary
Porous structured silicon has been regarded as a promising candidate to overcome pulverization of silicon-based anodes. Unique hierarchical porous CNT@Si@carbon (CNT@Si@C) microspheres of high mechanical strength and limited particle swelling upon full lithiation are developed with well-engineered structural parameters (small primary Si particle size, controlled porosity, and surface area, high-quality carbon coating, etc). The yarn-ball-like CNT@Si microspheres after carbon coating, denoted as CNT@Si@C, has ~40% particle expansion upon full lithiation It can withstand >200 MPa pressure without breakdown and can tolerate the industrial calendering process for electrode manufacturing. With this unique structure, the CNT@Si@C anode delivers a reversible capacity of ~1500 mAh g−1 and 87% capacity retention over 1500 cycles at 1 mA cm−2.
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