Abstract

BackgroundEukaryotic Ribonuclease inhibitor (RI), belonging to the RNH1 family, is distinguished by unique features - a high sensitivity to oxidation due to the large number of reduced cysteins and a high hydrophobicity, which made most production approaches so far unsuccessful or resulted in very low yields. In this work efficient in vivo folding of native RI in the Escherichia coli cytoplasm was obtained by external addition of a reducing agent in tandem with oxygen limitation and overproduction of a molecular chaperonin. After optimisation of the production conditions in the shake flask scale the process was scaled up to high cell densities by applying a glucose limited fed-batch procedure.ResultsRI production in a T7 RNA polymerase based system results in accumulation of aggregated inactive product in inclusion bodies. Combination of addition of the reductant DTT, low production temperature and coexpression of the chaperonin GroELS resulted in high level production of approximately 25 mg g-1 CDW active RI in E. coli ER2566 pET21b, corresponding to approximately 800 kU g-1 cell wet weight. Further conditional screening under fed-batch-like conditions with the EnBase® technology and scale up into the bioreactor scale resulted in an efficient high cell density glucose and oxygen limited fed-batch process with a final cell dry weight of 25 g L-1 and a total RI yield of app. 625 mg L-1 (volumetric activity of 80,000 kU L-1). The E. coli based production constructs showed a very high robustness. The recombinant culture maintained its productivity despite the combination of the toxic growth conditions, the substrate limited production mode in tandem with a high level expression of several recombinant proteins, the set of molecular chaperonins and the target protein (RI).ConclusionsHigh level production of active RI in E. coli in a T7 RNA polymerase expression system depends on the following factors: (i) addition of a reducing agent, (ii) low production temperature, (iii) oxygen limitation, and (iii) co-overexpression of the chaperonin GroELS. The study indicates the strength of applying fed-batch cultivation techniques for the efficient optimisation of production factors already at the screening stage for fast and straight forward bioprocess development even for target proteins which show a complex folding behaviour. In our case none of the approaches alone would have resulted in significant accumulation of active RI.

Highlights

  • Eukaryotic Ribonuclease inhibitor (RI), belonging to the RNH1 family, is distinguished by unique features - a high sensitivity to oxidation due to the large number of reduced cysteins and a high hydrophobicity, which made most production approaches so far unsuccessful or resulted in very low yields

  • In the present study we show at the example of a protein of the ribonuclease inhibitor (RI) family, that the redox conditions in the cytoplasm are an important target for process optimisation if the aim is the production of soluble and active product

  • We selected the widely used strong T7 RNA polymerase based expression system based on the vector pET21b and the E. coli B strain ER2566 as a production host

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Summary

Introduction

Eukaryotic Ribonuclease inhibitor (RI), belonging to the RNH1 family, is distinguished by unique features - a high sensitivity to oxidation due to the large number of reduced cysteins and a high hydrophobicity, which made most production approaches so far unsuccessful or resulted in very low yields. E. coli is a favorable host for recombinant heterologous protein production The robustness of this microorganism, fast and simple cultivation, easy genetical manipulation, the enormous amounts of available physiological data and molecular biology tools are key reasons for its widespread use. Despite these positive general there exists an extensive toolbox of elements which overcome natural limitations of the E. coli system, such as vectors for coexpression of rare tRNAs, chaperons and foldases, hosts and vectors with improved disulfide oxidation and isomerisation characteristics, newly designed secretion tools, and hosts for superior expression of membrane proteins [1,2,3]. One milestone publication in this aspect is the effect of the dissolved oxygen level on the carbonylation level and activity of human interferon g [7]

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