Heat treatment of ground surface using an electric arc plasma generator

Abstract

The article presents a generalization of the results of experimental and theoretical studies on the intensive thermal effect on the surface of foundations from cohesive soils (as opposed to deep heat treatment) using an electric arc generator of low-temperature plasma (plasmatron). A plasmatron with massive consumable electrodes made of borosilicated graphite and a wide "blurred" plasma torch was used for heat treatment. Physical and mathematical modeling of the thermal effect on the surface of clay soil by a moving high-temperature source has been performed. For the first time, a special installation was manufactured and experimental studies were carried out on the heat treatment of ground surfaces on the site with an electric arc plasma torch. It is established that the effective heat flux density reaches 2.5-.3.5 kW/cm2. The main part of the thermal energy for the used plasmatron enters the material due to radiant heat transfer. An analytical mathematical model of the temperature field of a three-dimensional semi-bounded body in the technological process under consideration is given by an essentially nonlinear boundary value problem for a nonlinear heat equation with nonlinear boundary conditions of the second kind. When solving thermophysical problems, the ground semi-bounded space was considered as a quasi-homogeneous medium having a constant initial temperature and initial thermophysical parameters that change in the process of temperature increase. The effective values of the thermophysical characteristics were determined on the basis of experimental data. Calculations and experiments have shown that the temperature boundary leading to significant changes in the structural properties of soils drops to a depth of 4-6 cm from the surface, despite the boiling of the ground melt with a temperature of 2500 ...2800 K on the ground surface. Therefore, a new technological principle of heat treatment is proposed, which consists in building up the ground melt in layers of 4-5 cm up from the initial surface. The impossibility of obtaining a positive effect even with the use of a powerful high-temperature source of exposure in the case of traditional surface heat treatment technology has been confirmed. The new plasma technology of surface heat treatment of ground surfaces to the stage of silicate melt allows to obtain a common layer of the required thickness. At the same time, the efficiency of surface heat treatment is significantly increased. The new technology of layer-by-layer surface deposition reduces cracking in the layer when the melt cools, but does not eliminate this negative process.