Heat transfer enhancement of symmetric and parallel wavy microchannel heat sinks with secondary branch design

Abstract

In this study, microchannel heat sinks with symmetric and parallel wavy microchannels are studied in a wide range of Reynolds numbers from 50 to 700 via a three-dimensional fluid-solid conjugate model. The results show that the symmetric configuration yields higher Nusselt numbers than the parallel one, and it is especially true at higher Reynolds numbers and larger amplitude-to-wavelength ratios. The heat transfer enhancement can be attributed to the fact that the symmetric configuration induces four Dean vortices in the cross sections perpendicular to the flow path, whereas there are only two Dean vortices in the parallel configuration, leading to stronger coolant mixing and hence the higher Nusselt numbers in the symmetric configuration. However, because of the presence of channel throats, the symmetric configuration also achieves a significantly high pressure penalty. As a result, the overall performance of the symmetric configuration is slightly lower than that of the parallel configuration. To enhance the performance of wavy microchannel heat sinks, modified symmetric and parallel wavy configurations are proposed, in which several transverse gaps are added into ribs to connect adjacent microchannels. The results demonstrate that such a secondary branch design significantly enhances Nusselt numbers for both the parallel wavy configurations owing to the enhanced fluid mixing between adjacent microchannels. Moreover, it is found that, as compared with its original wavy configurations, secondary branches slightly increase the pressure drop across the modified parallel configuration. Thus, the overall performances are markedly enhanced for the modified parallel configurations. As expected, secondary branches greatly reduce the pressure drop across the modified symmetric configuration. Beyond expectation, the suction effect of channel throats due to secondary branches can weaken the Dean vortices in the valley vs valley regions and worsen the heat transfer performance, especially for the heat sink with larger Re and amplitude-to-wavelength ratios. As a result, the modified symmetric wavy configurations are suggested to employ with a wider gap and small amplitude-to-wavelength ratio. Generally speaking, the modified parallel wavy configuration is more dominant than the symmetric one.