Heat transfer enhancement of different ribbing pitched semi-closed microstructure tube bundles fabricated by deformational cutting method

Abstract

The study investigates the limitations posed by low-value heat transfer coefficients and higher wall superheat in conventional tube bundles, which adversely impact the performance of heat exchangers. To address this challenge, semi-closed microstructure tubes, created via deformational cutting at ribbing pitches of 300 µm and 400 µm, are proposed as a potential solution. The research centers on analyzing the two-phase boiling heat transfer performance of these microstructure tubes arranged in 2 × 3 staggered tube bundles. A comparative analysis is conducted, evaluating the thermal effectiveness of the microstructure tube bundles against a 2 × 3 smooth tube bundle and a copper-coated tube bundle under varying mass flux, heat flux, and pitch-to-diameter ratios. The experimental findings indicate the superior heat transfer performance of both microstructure tube bundles, with reduced wall superheat compared to other tube bundles. The findings further indicate that the 2 × 3 semi-closed microstructure tube bundle with a higher ribbing pitch outperforms the microstructure with a lower ribbing pitch. The 2 × 3 high-pitched microstructure tube bundle exhibits a maximum enhancement of 420 % over the 5 × 3 smooth tube bundle and 340 % over the 2 × 3 smooth tube bundle. Moreover, it surpasses the performance of copper-coated tube bundles by 230 % and outperforms its lower-pitch counterpart by 70 %. Particularly, the use of microstructure tube bundles allows for a reduction in the number of tubes required in the heat exchanger configuration without compromising its performance, promoting compactness and cost-effectiveness. Overall, the study highlights the feasibility of implementing these tubes in the two-phase heat exchanger owing to their superior performance compared to conventional tubes.