Heat transfer efficient thermal energy storage for steam generation

Abstract

A novel reflux heat transfer storage (RHTS) concept for producing high-temperature superheated steam in the temperature range 350–400 °C was developed and tested. The thermal storage medium is a metallic substance, Zinc–Tin alloy, which serves as the phase change material (PCM). A high-temperature heat transfer fluid (HTF) is added to the storage medium in order to enhance heat exchange within the storage system, which comprises PCM units and the associated heat exchangers serving for charging and discharging the storage. The applied heat transfer mechanism is based on the HTF reflux created by a combined evaporation–condensation process. It was shown that a PCM with a fraction of 70 wt.% Zn in the alloy (Zn70Sn30) is optimal to attain a storage temperature of 370 °C, provided the heat source such as solar-produced steam or solar-heated synthetic oil has a temperature of about 400 °C (typical for the parabolic troughs technology). This PCM melts gradually between temperatures 200 and 370 °C preserving the latent heat of fusion, mainly of the Zn-component, that later, at the stage of heat discharge, will be available for producing steam. The thermal storage concept was experimentally studied using a lab scale apparatus that enabled investigating of storage materials (the PCM–HTF system) simultaneously with carrying out thermal performance measurements and observing heat transfer effects occurring in the system. The tests produced satisfactory results in terms of thermal stability and compatibility of the utilized storage materials, alloy Zn70Sn30 and the eutectic mixture of biphenyl and diphenyl oxide, up to a working temperature of 400 °C. Optional schemes for integrating the developed thermal storage into a solar thermal electric plant are discussed and evaluated considering a pilot scale solar plant with thermal power output of 12 MW. The storage should enable uninterrupted operation of solar thermal electric systems during additional hours daily when normal solar radiation is not sufficient.