HEAT-RESISTANT CONCRETE BASED ON ORTHOPHOSPHORIC ACID, WASTE OF NON-FERROUS METALLURGY AND CHEMICAL INDUSTRY

Abstract

Currently, as numerous studies show, raw natural resources are running out, so it is necessary to involve in the production turnover of industrial waste for the manufacture of heat-resistant concrete. At the same time, the costs of geological exploration, construction and operation of quarries are excluded, and significant land plots are freed from the impact of negative anthropogenic factors. Multi-tonnage waste of non-ferrous metallurgy-ferrite-calcium slag containing 50-51 % Fe2O3, was used as an iron-containing filler for the production of heat-resistant concretes. Ferrite-calcium slag is a man-made raw material (production waste) of processing copper-zinc concentrates, obtained by slow cooling of the material to complete scattering, light yellow in color and resembling fine sand. The trivalent iron oxide Fe2O3 contained in the slag reacts very slowly with orthophosphoric acid H3PO4 at normal temperature; therefore, it is necessary to heat the mixture to 70 °C, since its own heat is not released by the reaction. A, the ferrous iron oxide FeO contained in the slag, as well as Fe(OH)3 hydroxide, on the contrary, reacts with the acid vigorously, releasing a significant amount of heat, so the binder dough begins to set after 2 minutes at a temperature of 20 °C due to significant heat release. Chemical industry waste - the spent IM-2201 catalyst was used as an aluminum-containing raw material and is a fine powder with a specific surface area of up to 8000 cm2/g and a fire resistance of up to 2000 oС. Studies have shown that due to the use of orthophosphoric acid as a binder, it is possible to dispose of up to 80-90 % of non-ferrous metallurgy and chemical industry waste and at the same time obtain heat-resistant concretes with high physical and mechanical properties.