Abstract

The presence of Listeria monocytogenes in Mozzarella di Bufala Campana Protected Designation of Origin cheeses may depend on curd stretching conditions and post contaminations before packaging. To avoid cross-contamination, thermal treatment of water, brines and covering liquid may become necessary. The present study aimed to improve knowledge about L. monocytogenes thermal resistance focusing on the influence of some cheese making operations, namely curd stretching and heat treatment of fluids in contact with cheese after molding, in order to improve the safety of the cheese, optimize efficacy and sustainability of the processes. Moreover, the role that cheese curd stretching plays in L. monocytogenes inactivation was discussed. The 12 tested strains showed a very heterogeneous heat resistance that ranged from 7 to less than 1 Log10 Cfu/mL reduction after 8 min at 60°C. D-values (decimal reduction times) and z-values (thermal resistance constant) calculated for the most heat resistant strain among 60 and 70°C were highly affected by the matrix and, in particular, heat resistance noticeably increased in drained cheese curd. As cheese curd stretching is not an isothermal process, to simulate the overall lethal effect of an industrial process a secondary model was built. The lethal effect of the process was estimated around 4 Log10 reductions. The data provided may be useful for fresh pasta filata cheese producers in determining appropriate processing durations and temperatures for producing safe cheeses.

Highlights

  • Fresh pasta filata cheeses have been usually considered among the microbiologically safe cheeses because of the supplementary effect of the stretching of the acid cheese curd with hot or boiling water

  • Mozzarella di Bufala Campana (MBC) Protected Designation of Origin (PDO) cheese is characterized by pH (>5.1) and water activity values that do not allow to automatically consider it as food not able to support Listeria monocytogenes growth, according to Commission Regulation (EC) No 2073/2005 (2020)

  • Heat Resistance of L. monocytogenes cases of cheese microbial contamination, only three cases of Mozzarella withdrawn from the market because of the presence of L. monocytogenes have been reported by European Rapid Alert System for Food and Feed (RASFF Portal, 2020)

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Summary

Introduction

Fresh pasta filata cheeses have been usually considered among the microbiologically safe cheeses because of the supplementary effect of the stretching of the acid cheese curd with hot or boiling water. In 2018 and 2019 three recalls of MBC occurred in France (RASFF 2018/1198 and 2018/2459) and in Canada (Canadian Food Inspection Agency (CFIA), 2019), because of the presence of L. monocytogenes This unusual contamination has urgently raised the need to investigate on its possible reasons, since the risk profile of MBC may be considered lower than the more widely consumed cow milk Mozzarella, because of the higher acidity of the cheese curd (pH 4.8 vs pH 5.1) and the higher temperature of the stretched curd at the end of the process (about 68– 72◦C vs 58–63◦C; Mucchetti and Neviani, 2006). To obtain a cheese with the standard and typical MBC structure, the cheesemaker lowers the stretching temperature when the cheese curd has a too low pH and, as a consequence, an excessive extent of casein demineralization (Mucchetti and Neviani, 2006; Mucchetti et al, 2016)

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