Abstract

Electroplating wastewater is complex in composition and contains many harmful substances. Based on the single droplet heat and mass transfer method, a one-dimensional mathematical model for the evaporation separation heat and mass transfer process of multi-solute electroplating wastewater is established. In order to validate the model, the experimental system of evaporation separation tower is established, and Nusselt numbers corresponding to metal ion solutions are fitted, reliabilities of models are also verified. The maximum relative errors of mathematical models are within 10.0 %. In addition, effects of the type and concentration of metal ions and air inlet temperature on heat and mass transfer characteristics of spray separation tower are investigated. Experimental results show that when the wastewater inlet concentration is the same, the improvement effects of increasing air inlet temperature on evaporation and separation performance from high to low are ZnCl2, CuCl2, and NiCl2 solutions. When the air inlet temperature increases from 90 °C to 130 °C, the evaporation speed of ZnCl2, CuCl2 and NiCl2 solutions increase by 90.3 %, 84.3 % and 45.7 %, respectively. When the air inlet temperature is the same, with the increase of wastewater inlet concentration, the evaporation separation performance of electroplating wastewater in descending order is ZnCl2, CuCl2, and NiCl2 solutions.

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